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THE COATING

How ORCA coating takes a print

The surface does the work.

The ceramic gives the mug its shape. The thin ORCA polymer layer on the outside receives the dye. In a compatible mug press, heat releases dye from the printed paper and the dye diffuses into that receptive layer. When the mug cools, the artwork is held within the coating.

Ordinary glazed ceramic doesn’t offer the same receptive layer. A glossy white blank gives translucent sublimation colours a light background. White areas in artwork typically show the colour of the blank.

How the coating receives sublimation dyeHeat transfers dye from paper into the ORCA polymer layer over the ceramic mug body. Layers shown enlarged.Printed transfer paper30 µm ORCA polymerCeramic mug body
Coating cross-section, illustrated. Layers are enlarged for clarity.

What AAA means here

These mugs have a 30 µm AAA ORCA coating. The stated dishwasher rating is up to 3,500 cycles at 45°C under test conditions. Follow a care routine suited to your finished print.

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